by Roger Garnett
Revised 5 Dec 91
Well, it's not really that hard to set up SU's, just different. Of course it always gets more interesting when you have more than one...There is a very good Haynes SU carb manual available, reccommended reading.The basic syncing process also applies to Zenith-Stromberg's, but the adjustment mechanisms are different. Here is a laymans guide to adjusting SU's (long):
step 1- Tune up the rest of the engine- REALLY! clean or replace, and set the points, set the timing, plugs, valve lash, and remove the air filters.(have new ones ready) All of these things can affect the setting of thecarbs, which should be done LAST, (if at all). The carbs rarely need to beadjusted, once set. Also replace/install the gas filter. Of course, it helpsif the carbs are in good mechanical condition as well. But you can considera rebuild once you have gotten things working first!
step 2- clean the carbs! use gum-out or similar stuff, clean all externallinkages, shafts, and stuff.
step 3- Remove the float bowl covers, clean the float bowls, remove old sediment, and check/adjust the float setting. (turn the cover upside down,and get a *1/8" in drill bit, set the drill bit accross the cover, the floattab should just touch the bit.) Make sure the needle is moving and seatingproperly. This is just like *most* floats. Replace the cover.
* This is for HS4 SU's- (1/8-3/16") if you are dealing with 1", H's, HS2's HS6's, HIF's, etc.- check the spec for your carb.
Note: You can check for matching float settings, after setting themixture, by removing the pistons, and peering down at the jets.The fuel level should be about the same on both carbs, a littlebelow the top surface of the jet. (After car has been run only)
step 3b- Go get a pint of ale, or something close, and set it nearby.
step 4- Remove the piston covers. CAREFULLY remove the piston, DO NOTBEND THE NEEDLE. Set the piston down on a clean wadded rag to prevent rolling. Clean the inside of the carb. Check operation of the throttle.Check the throttle shaft slop- this is the most common place for wearon an SU, and is often where air/vacumn leaks occur. The bushings andshafts can be replaced, but it requires some machining. A small amountof leakage can be tolerated, the car just won't idle as evenly.Clean the piston. Stare in awe at the odd carborator design, simple andeffective, (constant velocity). Dump the old oil out of the damper ifyou haven't already spilled it. clean. Reassemble, check piston movement,raise it, then let go, it should fall freely. If not, check assemblyagain, make sure the piston isn't binding against the carb body, it shouldride only on the damper shaft. Do not strech the spring. When all is operatingproperly, fill the damper with Marvel Mystery Oil for light damping, or usemotor oil for heavier damping. (I use MMO) If you get "flutter" on,acceleration, you might try the heavier oil.
step 5- Start the car and warm it up, then turn off/disconnect/otherwisedisable the choke mechenism. (Loosen the nuts on the clamps so that thechoke stuff isn't doing anything) This will get set later.(Later Zenith-Strombergs have a thermostatic choke, not a cable.)
step 6- Check coarse throttle adjustments- make sure the throttle cablepulls on both carbs equally, and returns completly when released. Thisis adjusted by loosing the set screws on the throttle shaft and matchingthe two sides. You can also adjust the cable length at this time, usingthe cable set screw/retainer at the end of the cable. You can check thefloat adjustments now by removing the piston & cover, and looking at thefuel level in the needle seats. Both carbs should be about even, a little below the top surface of the jet. If not, readjust one or both floats tomatch the level.
step 7- Syncronize the throttles- if you have a uni-syn, here's yourchance to use it, (or other air flow guage), if not use a tube and listento the airflow. The Uni-Syn is much easier to use, and can result in better balance. Alternatly adjust the idle screw on each carb, attemptto set the idle as low as possible (~800-1000 RPM). Adjust until theairflow is *close* to the same at each carb. The engine may now be runningrough, just keep the idle speed high enough to keep running. Give thethrottle a quick snap to make sure everything is settled, then check sync again. Periodicly snap the throttle to make sure everything is seated.Large differences in where you can adjust the two carbs may indicate air/vacumn leaks, or other problems, such as a bad valve)
Magic Time- Relax, and shake your voodoo rattle...
step 8- Adjust the mixture- this is done with the spring-loaded hex fitting under the carb, where the fuel supply tube enters from the float. Turning the fitting raises and lowers the needle seat. Pick a carb, and turn the fitting 3 flats (1/2 turn), first in one direction, then back 3, then 3 in the otherdirection. Note where the engine runs better, idle speed should increase.Turn to the best setting. Repeat this proceedure until you get the best operation you can, (higest idle speed), keeping track of flats turned willhelp you remember where you were. If you get lost, turn all of the way in, then back out 12 flats and start again. Periodicaly snap the throttle andpush up on the fitting to make sure everything is seated. Note: Type HIF carbs (With integrated float bowl) no longer havethe hex nut to adjust the mixture. Instead, there is a screw to twiddle,on front of the front carb, and behind the rear. The screw is connectedto the needle seat through a temperature compensated gizmo, which issaid to make the carbs more stable. Adjustment can be done in much thesame way, by counting turns/flats of your screwdriver. There is lessadjustment range than with the the basic models. When you think you're close, stop, uncramp your fingers, breath deep,and do the same to the other carb. Then retune the first carb, and then thesecond again. This serves to match the mixture of the 2 carbs, and prepareyou for the beer sitting over there in the sun. (why do you think the Britishdrink warm beer?)
step 9- repeat step 7, setting the idle speed as low as possible, and re-syncing the idles. Now go back and readjust the mixtures. After a coupleof iterations, the engine should be running smoothly (controlled by mixture)and at a low idle. Repeat as necessary. Set the final idle to 800-1000 RPM,depending on the condition of the rest of the engine.
This is a standard mixture test, performed AT IDLE:
Under operation, (air filter off) lift the carb piston by 1/16" withthe lifting pin or a screwdriver, which leans the mix a tad.
step 11- Adjusting the choke- I won't get into the temperature compensationin the type HIF, or the Thermostatic choke in the later strombergs. Check the manual for more info.
The choke is supposed to do two things; the first half of travel moves acam on each carb which opens the throttle, for warm up. The second halfpulls down on the needle seat to enrichen the mixture, for starting.
Start with the choke in the off position (knob in). Adjust theso that the cam only starts moving the throttle after you start pullingout on the cable (adjust with shafts and adjusting screws). Try to get both carbs adjusted the same, so that both screws begin to hit the cam at thesame time. This is not real critical, but you can use your Uni-Syn tomatch air-flow on both sides, with the choke partly engaged.
After the cable is about halfway out, it should start engaging thelever which pulls down on the needle seats. Adjust the linkages so bothcarbs are acted on equally. You can do this by adjusting for even runningof the engine. Of course, for a warm engine, the richness of this mixturewill cause some roughness. Make sure the needle seats return freelywhen you release the choke.
step 12- Drink that warm beer (only one, no DWI now...) it will taste greatat this point!, go wash up, and go for a ride.
Notes: These procedures assume that your engine/carbs are in reasonable operatingcondition. If something is malfunctioning/leaking, etc, this should stillhelp, but the results may vary. For instance, if you have leaky carbs, wornneedles, engine modifications, etc, you may find things work better ifyou tune for optimum performance at open throttle rather than idle.
The first time through carb adjustments can be confusing, once you've doneit, all of the stuff in the manuals makes sense. Go back and read them again-As always, I reccommend Bentleys, which is a repro of the original factorymanuals, and then Haynes, and throw out the Chiltons. (orginal factory manualsare to be read in a clean enviroment, repros are for smearing grease all over,except, if that's all you got, use it!) Haynes has an excellent manual just for SU carbs, it covers operation, theory, rebuild of all models, and hasneedle charts for hundreds of car/engine/carb setups. They also have amanual for Zenith-Strombergs, which, while similar, are a whole 'nother beast.
The editor of this page is Bob Haskell, firstname.lastname@example.org